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Qwik-Freezer Portable CO2 

Overview
Ordering
FAQ

Plug it by Freezing it

The HFT® Pipestoppers® Qwik-Freezer™ Pipe Freezing Equipment uses liquid carbon dioxide (CO2) to freeze stationary water in any chosen section of pipe or tubing. By producing very low 'dry ice' temperatures, Qwik-Freezer™ forms a secure in-line ice plug, temporarily isolating the water in the system and allowing repairs or modifications to be made without draining or shutting off systems.
Save Money and Time Draining and Refilling

The Qwik-Freezer™ kit is easy to use. A specially designed jacket is wrapped around the pipe when the freeze is required. A nozzle on the jacket is then coupled to a cylinder of liquid CO2 by means of a high-pressure hose.

When liquid CO2 is injected into the space between the jacket and the pipe, it immediately expands to form solid carbon dioxide (dry ice) at a temperature of -70ºC (-108ºF). This low temperature quickly freezes the water inside the pipe, forming a secure ice plug that seals in the pipe. The ice plug forms only in the section of the pipe covered by the jacket, so the resulting rise in pressure is very small, and there is no damage to the pipe. The technique can be used safely on iron, lead, stainless steel, copper, brass, and plastic pipes.

Key Features and Benefits

Prevents the need for draining and refilling systems.

Allows repairs or modifications without shutting off the entire system.

Prevents large amounts of water wastage.

Uses inexpensive liquid CO2.

The LN2 delivery system is colder than other refrigerants.

Operators can source their own CO2, avoiding the need for costly refills or replacements.

Operators can source their own CO2, avoiding the need for costly refills or replacements.

Qwik-Freezer™ products do not require re-calibration.

Suitable for pipe and tube sizes from 3/8" to 8" (10 to 200 mm ø).

Ordering

Pipestoppers® Qwik-Freezer™ is designed and manufactured to suit pipe and tube sizes from 3/8" to 8" (10 mm - 200 mm ø).

  1. The water in the pipe is brought to a static condition.
  2. The Qwik-Freezer™ jacket is wrapped around the pipe nearby upstream.
  3. Liquid CO2 is injected into the jacket.
  4. The CO2 rapidly freezes the water inside the pipe, permitting valve removal for servicing or replacement.

An optional second jacket is available when a double freeze is required to block flow on both sides of the valve.

Your Questions Answered
Ensure there is enough liquid CO2 on hand for the job (refer to the freezing table in the user instructions for the amount needed to complete the initial freeze only). If you intend to hold a freeze, extra cylinders will be needed. Use only cylinders fitted with a siphon tube or dip tube.
Ensure no water flows through the pipe, as flowing water will not freeze. The outside surface of the pipe must be clean of all foreign matter. Water should be at 20ºC (68ºF) or colder. Warm water will take much longer to freeze. Always freeze on a horizontal line whenever possible. If attempting a vertical freeze, the water must be colder than 20ºC (68ºF). Additional injections and waiting time will also be necessary. A vertical pipe may take up to twice as long as a horizontal line, and the CO2 consumption will double. Do not attempt to freeze close to a mainline with flowing water, as the turbulence can prevent the ice plug formation.
Qwik-Freezer™ equipment should not be used on pipes larger than the specified size or pipes containing anything but water. For other sizes and applications, contact Huntingdon Fusion Techniques HFT®.
CO2 is heavier than air and will collect in confined and low-lying work areas. To prevent the danger of asphyxiation, ensure good ventilation, and ventilation fans must be used in these spaces.
Gloves and safety glasses should always be worn when operating Qwik-Freezer™ equipment. Do not hold dry ice, as frostbite could result.
Freezing on a weld is not ideal unless it has been x-rayed.
Qwik-Freezer™ can be used on iron, lead, steel, and copper pipes. It also applies to plastic pipes, which will take up to three times longer.
Ice plugs have passed pressure tests up to 5000 psi. HFT® conservatively rates them to 1500 psi.
The ice plug or the freezing process does not cause pipe fractures. They are caused by a failure to allow enough space between the ice plug and closed connections. This is due to the increase in pressure caused by water displaced by the ice plug as it grows, which can create a ‘hydraulic ram’ if enough space is not allowed.

Dry ice is formed when liquid CO2 interacts with the atmosphere (this takes place inside the Qwik-Freezer™ jacket). If a cylinder does not have a siphon tube, it will only deliver CO2 gas, which will have no reaction. Without dry ice, there will be no freeze.

It is important to know how much is in the mix and the liquid's freezing point. Note: the ‘freeze point’ may just be a slush and not the solid-state required for a plug. The Qwik-Freezer™ will go down to -121ºF.

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Qwik-Freezer Portable CO2

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